M01
Predictive maintenance
Models trained on your own machine sensor data flag failure conditions before the line stops.
Segment 02 / Manufacturing / Chennai, India
Manufacturing Software & Factory AI.
Most plants we walk into still run on paper job cards and end-of-shift phone calls. Deda Systems digitises what is already happening on the floor, adds prediction where it pays, and leaves the machines and the ERP as they are.
01 / Scope
What We Build for Plants
Built from your machine, production and quality data, after two to four days on your floor.
M02
Vision quality inspection
Computer vision tuned to your product variants and defect classes, running on the line instead of on a sample table, on edge hardware or in the cloud.
M03
Paper job cards to live OEE
Work orders, run tracking and shift reporting captured at source and traceable end to end, so availability, performance and quality are visible live.
M04
Supplier risk and lead time
Procurement scored against your real delivery history rather than a purchase manager's memory.
M05
Energy and material waste
Cost leakage located per machine, per shift and per batch, with a rupee value on each.
M06
Production dashboards and ERP integration
Machine, production and ERP data in one live view for owners, plant heads and floor teams, on top of SAP B1, Tally or legacy systems.
02 / Fit
Who This Is For
Discrete and assembly manufacturers, and process and chemical plants, whose production data still lives on paper, in Excel or in someone's head.
We are based in Ambattur, Chennai, close to the Ambattur Industrial Estate, and work on site with plants across Tamil Nadu, including Sriperumbudur and Oragadam, and across India.
03 / Method
How an Engagement Runs
The same five stages on every project. The full walk-through is on the How We Work page.
| Discovery call | 30 min, free |
|---|---|
| Days on your floor before a proposal | 2–4 |
| Scope, timeline and price | Fixed |
| First working demo on your data | Week 1 |
| Typical time to production | Weeks 6–12 |
| Existing systems replaced | Zero |
04 / FAQ
Frequently Asked Questions
What manufacturing software does Deda Systems build?
Digital job cards and live OEE tracking, predictive maintenance from machine sensor data, computer-vision quality inspection, supplier risk and lead-time scoring, energy and material waste analysis, and production dashboards integrated with the plant's ERP.
What is OEE and can you track it live?
OEE (overall equipment effectiveness) combines availability, performance and quality. Deda Systems replaces paper job cards with work orders, run tracking and shift reports captured at source, so OEE is calculated from live data instead of end-of-shift summaries.
Do we need new machines or sensors?
No machines are replaced. Work starts from the data your machines, systems and people already produce. If extra capture is needed, such as a camera on the line, it is identified during the on-site visit and included in the fixed scope and price.
Will it work with SAP Business One, Tally or our legacy ERP?
Yes. The ERP stays in place and Deda Systems builds the integration and intelligence layer on top of it.
How does a manufacturing project start?
A free 30-minute discovery call comes first. We then spend two to four days on site before writing a proposal. Scope, timeline and price are fixed before any code is written. You see a first working demo on your own data in week 1, and a first scope typically reaches production in weeks 6 to 12.
Tell Us What’s Slowing You Down.
Thirty minutes on a call is usually enough to tell whether there is something worth building together. We respond within one business day.
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